Freeze-granulated Fe2O3/Al2O3 Oxygen Carrier for Chemical Looping Combustion

Yi Zhang, Aurora M. Rubel, Sameh Mehrez, James K. Neathery & Kunlei Liu

Center for Applied Energy Research, University of Kentucky, Lexington, USA

Influence of Porosity on Performance of Freeze-granulated Fe2O3-Al2O3 Oxygen Carriers Used for Chemical Looping Combustion

Chemical looping combustion (CLC) is a promising solution for the next coal-fired power generation technology with inherent CO2 separation capability. One of the critical aspects for the development of the CLC process is to develop suitable oxygen carrier (OC) particles to transfer oxygen to the fuel in the absence of air. Relevant studies have focused on active material screening, thermodynamic analysis and operational tests. This investigation was conducted on the microstructural property of OCs, to be specific, the particle porosity effect on the performance of iron-based OCs. Fe2O3, supported on Al2O3 was used as the oxygen carrier. The effect of water content of the spray slurry used to produce the OC was varied to determine the influence of OC porosity on reactivity, oxygen transfer capacity and mechanical durability. A preliminary test was done to establish the minimum and maximum water percentage needed to make slurry. A process that included freeze granulation (FG), freeze drying, and calcination was used to prepare four samples of iron oxide/alumina with various water-to-solid phase ratios. A scanning electron microscope (SEM) was used to characterize the porosity of FG Fe2O3/Al2O3 particles. A direct relationship was observed. A Shimpo FGE-10X force gauge was used to measure the crushing strength of selected samples. A thermogravimetric analyzer (TGA) coupled with a mass spectrometer (MS) was used to study the change in reaction rates through multiple reduction-oxidation cycles of the samples. Crystallinity of the OCs in reduced and oxidized forms were confirmed by XRD analysis.

Keywords: chemical looping combustion (CLC), oxygen carrier, porosity

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Spray-freeze-dried dry powder inhalation of insulin-loaded liposomes for enhanced pulmonary delivery

Spray-freeze-dried dry powder inhalation of insulin-loaded liposomes for enhanced pulmonary delivery

Bi R, Shao W, Wang Q, Zhang N.

Nowadays, growing attention has been paid to the pulmonary region as a target for the delivery of peptide and protein drugs, especially macromolecules with systemic effect like insulin, since the pulmonary route exhibits numerous benefits to be an alternative for repeated injection. Furthermore, encapsulation of insulin into liposomal carriers is an attractive way to increase drug retention time and control the drug release in the lung; however, its long-term stability during storage in the reservoir and the process of aerosolization might be suspected when practically applied. Thus, the aim of this study was to design and characterize dry powder inhalation of insulin-loaded liposomes prepared by novel spray-freeze-drying method for enhanced pulmonary delivery. Process variables such as compressed air pressure, pump speed, and concentration were optimized for parameters such as mean particle diameter, moisture content, and fine particle fraction of the produced powders. Influence of different kinds and amounts of lyoprotectants was also evaluated for the best preservation of the drug entrapped in the liposome bilayers after the dehydration-rehydration cycle. The in vivo study of intratracheal instillation of insulin-loaded liposomes to diabetic rats showed successful hypoglycemic effect with low blood glucose level and long-lasting period and a relative pharmacological bioavailability as high as 38.38% in the group of 8 IU/kg dosage.

Please contact us and we will further discuss the opportunities with Freeze Granulation in your powder system and read more on technology.

Pulmonary delivery

Freeze Granulation of influenza vaccine powder for pulmonary delivery

Today influenza vaccine powder for pulmonary delivery are being made by Freeze Granulation resulting in a homogeneous product. The immunogenic properties of the vaccine will be maintained under the storage condition.

Please contact us and we will further discuss the opportunities with Freeze Granulation in your powder system and read more on technology and a Granulation Test of your influenza vaccine system.

Illustration of Freeze Granulation
Illustration of Freeze Granulation for pulmonary delivery

Wet Granulation

Freeze Granulation – homogeneous wet granulation of powders

Freeze Granulation is a wet granulation method where the powders, chemicals and binders are first mixed and dispersed in a solvent. In the next step the homogeneous slurry is pumped and sprayed through a nozzle to form droplets, which are sprayed into liquid nitrogen for instant freezing. In the final step the frozen granulate is moved to a freeze dryer where the solvent is sublimated leaving spherical, dust-free and homogeneous granules. The solvent could be water or organic solvents with a freezing point close to zero degree, like cyclohexane.

Please contact us and we will further discuss the opportunities with Freeze Granulation in your powder system and read more on technology and a Granulation Test of your powder system.

 

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ECerS 2013 – Easy to clean

ECerS 2013 – Easy to clean – Third day at ECerS in Limoges, and today the keyword is “Easy to clean”! This morning we have had several discussions with researchers that have big problem cleaning their spray dryers for to aviod contamination of the material.

By using our Freeze Granulation technology, Lab-scale Granulator LS-2, it’s possible to granulate 10 unique slurries in one afternoon, including cleaning, and also avoiding contamination.

Please contact us and we will further discuss the opportunities with Freeze Granulation in your powder system and read more on technology and a Granulation Test of your powder system.

ECerS 2013 - Easy to clean - Lab-scale Freeze Granulator LS-2
ECerS 2013 – Easy to clean – Lab-scale Freeze Granulator LS-2

ECerS XIII – Universities and Institutes

ECerS XIII – Universities and Institutes – Second day at ECerS in Limoges. We can see that research groups around the world show an increasing interest in Freeze Granulation as a powder processing tool of especially nanopowders, like carbon nanotubes. The reason being as Freeze Granulation offers an easy and practical method to handle fine nanopowders and to manufacture homogeneous granules which are optimal for pressing and sintering of different materials.

Please contact us and we will further discuss the opportunities with Freeze Granulation in your powder system and read more on technology and a Granulation Test of your powder system.

ECerS XIII - Universities and Institutes
ECerS XIII – Universities and Institutes

ECerS XIII Conference – Limoges, France

ECerS XIII Conference – Limoges, France
ECerS XIII Conference – Limoges, France

ECerS XIII Conference – Limoges, France – Welcome to PowderPro’s stand No 1 at the exhibition at ECerS XIII Conference (European Ceramic Society) in Limoges, France from the 23rd to the 27th of June 2013. We look forward to meet customers, partners and new contacts for interesting discussions in our stand!

We plan to have our equipment available at a nearby lab for you to see the process of Freeze Granulation.

Please contact us and we will further discuss the opportunities with Freeze Granulation in your powder system and read more on technology and a Granulation Test of your powder system.

Synthetic diamond powder granulation

Homogeneous diamond tools by Freeze Granulation

Synthetic diamond powder granulation by Freeze Granulation is today being used for to make homogeneous granules for diamond tools with long tool-life and optimal performance.

Please contact us and we will further discuss the opportunities with Freeze Granulation in your powder system and read more on technology and a Granulation Test of your powder system.

Synthetic diamond powder granulation
Synthetic diamond powder granulation

Synthetic diamond powder granulation